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5S training benefits
2009-09-08 15:31:08
(has been browse 123 times)
In the past 8 days, the company organized a spectacular up and down 5S training. The training process, we actively participate in, took the floor against the company analyzed and discussed the problems in the entire training process that everyone is at different levels of education, the effect is very good. Pairs of 5S With a deeper understanding of the leadership said that in the future work, we want to 5S in the management philosophy, applied to the management of the reality upon them.
1: 5S management shall be: clean-up - seiri; finishing - seiton; clean - seiso; maintenance - seiketsu; literacy - shitshke.

2: the purpose of implementing 5S Eight

1. To improve and enhance the corporate image

Neat, clean work environment, easy to attract customers, so that customers feel at ease; the same time, word of mouth of the legend, enterprises will become the example for other companies, which can greatly increase the company's prestige.


2. Bring efficiency

A good working environment and working atmosphere, coupled with great accomplishment, partners, employees can focus on the spirit of earnest work to do a good job will certainly be able to greatly improve efficiency. Just think, if employees are always in a messy and disorderly work environment, emotional inevitably will be affected. Mood is not high, energy is not, then where would the economic benefits So the implementation of 5S, is to facilitate effective way to improve the efficiency.

3. To improve the turnover rate of parts in the library

Needed immediately remove useful items, smooth logistics between supply and demand, we can greatly reduce that to find the necessary items, the retention time. Therefore, can effectively improve the parts warehouse in the turnover rate.

4. Reduce until the elimination of failures to protect the quality of

Excellent quality from the excellent working environment. Work environment, only through regular cleaning, inspection and inspection points, and continuously clean work environment, in order to effectively avoid things deface or damage the machinery, maintenance equipment, high efficiency, to improve the quality of production.

5. Protect enterprise security product

Order, straighten, sweep, we must be stored clear, something put in the positioning of objects owned by in-situ, in the workplace should be maintained within a spacious, bright and ready access is unimpeded, and furnishings should be placed on the ground can not be something the factory in an orderly , the occurrence of accidents will naturally greatly reduced accordingly, of course, security is assured.

6. Reduce production costs

The sixth purpose, to emphasize that reduce production costs. Or implementation of an enterprise through the implementation of 5S, it can greatly reduce the personnel, equipment, location, time, etc. these aspects of waste, thus reducing production costs.

7. Improve staff morale, so that vitality of the organization

The seventh end, can significantly improve the mental outlook of the staff, so that the vitality of the organization a powerful glow. Staff has dignity and a sense of achievement, for their dedicated work, and promote the improvement of ideology.

8. Shorten the operating cycle to ensure delivery

Promote 5S, through the implementation of order, straighten, sweep, clean to achieve the standard management, enterprise management will be clear, so that is clear of abnormal phenomena, personnel, equipment, time will not lead to wastage. Accordingly, production can be a very smooth, operational efficiency will inevitably increase will surely shorten the operating cycle to ensure a delivery date foolproof.

An enterprise's whole-hearted in promoting 5S, employees can develop their initiative and enthusiasm, so that it can effectively reduce production costs and improve part of the turnover rate in the public coffers to promote efficiency; be able to improve the management level, to improve the business operation. Namely, the implementation of 5S, the second level is that both people and devices to create a very suitable environment.

Finally let each member organization can radiate from the inside and outside the team and the spirit of cooperation. Improvement in the mental outlook of the enterprise's image can be enhanced, they will form a self-improving mechanism.


3: the role of the implementation of 5S Eight

The implementation of 5S has eight functions: loss, bad, waste, failure, switching product of time, accidents, complaints, defects and other aspects of eight to zero, it was called "80 factories."

1. Loss of zero - 5S is the best salesman
In Japan there is such a word, 5S is the best salesman.
The enterprise, at least in the industry, is known as the most clean and tidy representatives.
No defects, no such thing as bad, with the degree of a very good reputation, word of mouth legend in the customers, loyal customers will be more and more.
Visibility will be improved, a lot of people will be attracted to visit your business.
People are rushing to buy this plant to produce new products.
Order, straighten, sweep, clean and well maintained self-cultivation, with a corresponding will form a habit. In order to clean the factory, as one of the objectives pursued with greater space for development.

2. Negative zero - 5S is a zero-defect quality of the Escort
Products strictly according to standards for production.
Clean production locations could be effective in significantly improving the quality awareness of employees.
Machinery and equipment of the normal use and maintenance, can be substantially reduced defect generation.
Staff should understand and be in advance on the prevention of problems, not just stare at the problem after the treatment.
Environment clean and tidy, orderly and anomalies can be found in one.

3. Waste to zero - 5S is to save old hand
5S driving can reduce inventory, eliminate excess production, to avoid the parts and semi-finished and finished inventory excess. If the plant does not 5S, is bound for parts and semi-finished and finished inventory backlog caused by too much, and even led to sales and production cycle of poor circulation and ultimately the sale of corporate profits and economic efficiency target will be difficult to achieve.
To avoid the warehouse, shelf, or shelf other than "ceiling" of the surplus.
To avoid the pedal, trolleys, forklifts and other handling tools for the excess.
To avoid the unnecessary purchase of machinery and equipment.

4. Failure to zero - 5S is a guarantee of delivery
Plant dust of.
No debris, scrap pieces, painting, cleaning and conducting regular maintenance, machine utilization will increase.
Dies, jigs and fixtures and well-managed, debugging to find the fault response time will be reduced, equipment to stabilize its overall performance can be greatly enhanced.
Daily checks can be avoided.

5. Switching Products Time Zero - 5S is a prerequisite for high efficiency
Dies, jigs, tools, through consolidation at any time be able to obtain, without time-consuming to find, it can save time. Need to know in the current era, time is money and efficiency.
Neat standard normal operation of plant machinery, operational efficiency can improve dramatically.
Thoroughly implement the 5S, so that beginners and newcomers a look on the understanding, a school would be.

6. Accidents to zero - 5S is a secure software equipment
Finishing, consolidation, access and rest areas are not occupied.
Bright and spacious in the workplace to make the logistics at a glance, people and vehicles, roads smooth and reduce accidents.
A clear warning of dangerous operation, the staff can properly use the protective equipment will not be illegal operations.
All the equipment for cleaning, maintenance, to prevent, detect problems, eliminating the security risk.
The complete fire-fighting facilities, fire extinguishers placed position, a clear escape routes in case of fire or earthquake, the lives of employees is bound to be safeguarded.

7. Complaints to zero - 5S is a promoter of standardized
Haier has such a saying: do day day completed, Nissin Hidaka
People can correctly perform a variety of rules and regulations, go to any job can be standardized operations, to understand how to do the work;
Work is both convenient and comfortable, but also improved every day, and some progress;
Every day inventory, cleaning and better.

8. Absence of zero - 5S can create a happy workplace
At a glance in the workplace, there is no waste, no forced and not be shy, post a clear, clean, no dust, garbage;
Work has become a pleasure, the staff will not be absent from work for no reason.
Through 5S, businesses can now healthy and stable development, and gradually developed into a regional contribution, and even become a world-class businesses.
Through the implementation of 5S, enabling businesses to rapid and healthy development. Achieve at least four related satisfaction.

Summary:
Implementation of the 5S activity, does give the company a huge advantage. 5S implementation of a business, you can reduce production costs, improve efficiency, and ensure safe production of enterprises and to encourage staff morale, but also continually improve and enhance the overall image of enterprises, enhance the vitality of enterprises, improve the enterprises in the domestic and international markets competitiveness. Therefore, the implementation of 5S activities, and standardized management of business activities, is the enterprise exists, the effective development and growth of one of the ways
 
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